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Bosch PDE Repair Kit G4-110 For Iveco Cursor BEACON MACHINE

  • {Bosch PDE Repair Kit G4-110 For Iveco Cursor BEACON MACHINE}
  • {Bosch PDE Repair Kit G4-110 For Iveco Cursor BEACON MACHINE}
  • {Bosch PDE Repair Kit G4-110 For Iveco Cursor BEACON MACHINE}
  • {Bosch PDE Repair Kit G4-110 For Iveco Cursor BEACON MACHINE}

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Details

Professional Bosch PDE Unit Injector Rebuild Kit G4-110 | Iveco Cursor & John Deere Specialist

● Equipment Positioning: The professional bosch pde repair kit model G4-110 by BEACON MACHINE is an integrated tear-down, calibration, and micrometer shim station designed exclusively for heavy-duty electronic unit injectors (Pumpe-Düse-Einheit). It is developed specifically for diesel injection service centers, heavy commercial vehicle repair workshops, agricultural machinery maintenance facilities, and fuel injector rebuilders.

● Core Troubleshooting Capabilities: Restores factory-spec nozzle opening pressure, spring preload, and solenoid valve lift travel on Bosch PDE injectors. It completely eliminates severe engine malfunctions: rough idle shake, black exhaust smoke, delayed engine start-up, excessive fuel return leakage, and cylinder unbalance under heavy hauling loads.

● Target Injector Numbers: Precision-matched for genuine Bosch PDE unit injector part numbers: 0 414 703 003, 0 414 703 004, 0 414 703 008, 0 414 703 009, and 0 986 441 029, operating on IVECO Stralis / EuroTrakker (Cursor 8, 10, 13) and heavy John Deere, Scania, and Case IH agricultural diesel engines.

Comprehensive Rebuilding Capabilities & Test Bench Integration

  • Test Bench CAM-Box Synchronization: Serves as the vital mechanical rebuild companion for universal test stands equipped with EUI/EUP CAM-Boxes (testing Bosch PDE, Delphi E3, Cummins Celect, and Detroit DDEC systems).

  • Complete Precision Shim Assortment: Contains 3 multi-compartment boxes of graded shims: Nozzle Spring Shims (1.00–2.00 mm / 120 pcs) and Solenoid Valve Spring Shims (Kit A: 0.80–0.60 mm / 50 pcs; Kit B: 0.60–0.40 mm / 50 pcs).

  • Specialized Disassembly Tooling: Features heavy-duty clamping fixtures (TS-34 / DDA-S60 & ATS-AR28), an internal valve puller with slide hammer action, and dial indicator holding adapters for micrometer-accurate solenoid armature lift adjustments.

Industrial Hardness, Warranty Backing, and OEM/ODM Customization

The G4-110 unit injector rebuild tool set is housed in a heavy-duty blow-molded carrying case with high-density EVA foam cutouts. Every structural socket and clamp is forged from premium Cr-V alloy steel hardened to HRC 60±2, preventing rounded edges or cracked injector bodies during high-torque clamp-down. All adjustment shims undergo precision surface grinding with strict thickness tolerances (±0.002 mm).

Designed for Diesel repair workshops, Diesel injection service centers, Fuel injection specialists, and diesel equipment distributors, this set comes backed by our full 12-month factory warranty. BEACON MACHINE offers full OEM / ODM customization: custom shim thickness steps, private-label case branding, and wholesale volume supply for global diesel reman networks.

Nozzle retaining nut disassembly wrench TS-34 and ATS-AR28 holding plate

Disassembled Iveco Stralis Cursor PDE injector showing internal components

Bosch PDE unit injector repair kit G4-110 for Iveco Cursor and John Deere

Solenoid valve extraction tool for Bosch PDE unit injectors BEACON MACHINE

Precision calibration shims for Bosch PDE Iveco and Detroit unit injectors


Advantage

  • 1. Safe Disassembly Without Body Warpage        Custom-profiled TS-34 and ATS-AR28 clamp plates distribute torque evenly across the injector shoulder, preventing internal distortion in this bosch pde repair kit.

  • 2. Full Range of High-Precision Graded Shims        Three organized boxes covering 0.40 mm to 2.00 mm thickness allow technicians to hit exact injection pressure and solenoid armature air gap specs without guess-work.

  • 3. Application & Compatibility (Fixes Iveco Cursor & John Deere Fuel Issues)        Eliminates cylinder misfires, cold-start hesitation, and high fuel return on Iveco Stralis (Cursor 8/10/13) and John Deere agricultural machinery, serving as the industry standard unit injector rebuild tool set.

  • 4. Precision Dial Indicator Holding Adapter        Enables accurate measurement of valve needle lift down to 0.001 mm resolution, guaranteeing full compliance with original Bosch test-plan tolerances.

  • 5. Anti-Magnetic Wear-Resistant Shim Quality        Every shim inside the iveco cursor injector calibration shims kit is manufactured from hardened spring steel with dual-sided lapping to prevent magnetic sticking and thickness drift.

  • 6. Heavy-Duty Blow-Molded Case with Dedicated Slots        Protects delicate micrometer adapters, extractor tools, and individual shim boxes from dust and impact in busy diesel workshop environments.

parameter

Technical ParameterEquipment Specification (G4-110 Kit)
Compatible Injection SystemBosch PDE (Pumpe-Düse-Einheit / Electronic Unit Injectors)
Applicable Vehicle & MachineryIVECO Stralis / EuroTrakker (Cursor 8, 10, 13), John Deere, Scania HPI
Supported Bosch PDE Part Numbers0414703003, 0414703004, 0414703008, 0414703009, 0986441029
Nozzle Spring Shim Assortment1.00 mm - 2.00 mm range (120 pcs total in labeled compartmental box)
Solenoid Valve Spring ShimsKit A (0.80-0.60 mm / 50 pcs) & Kit B (0.60-0.40 mm / 50 pcs)
Included Special Service ToolingTS-34/DDA-S60 wrench, ATS-AR28 base clamp, slide puller, dial bracket
Material & Hardness RatingForged Chrome-Vanadium alloy steel (HRC 60±2 heat-treated)
Dimensions & Net Weight420 × 320 × 130 mm (Blow-molded case) | Approx. 6.2 kg

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